Solid Hexagonal Revetment Block Production Machine
Steel Reinforcement Fabrication and Placement: Process the steel bars through straightening, cutting, and bending operations. Insert the fabricated steel framework into the mold, and simultaneously install the embedded components.
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Product Name |
Solid Hexagonal Revetment Block Production Machine |
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Application |
Mass production of small and medium-sized precast concrete components |
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Forming Method |
Vibration molding |
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Discharging Method |
Traverse Distributing |
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Production Capacity |
70m³/day (8-10 hours) |
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Feeding Capacity |
0.95m³ |
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Discharging Capacity |
1.1m³ |
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Molding Area |
400*3500mm (Customized) |
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Conveyor Roller Table Area |
1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized) |
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Voltage |
380V/50Hz |
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Total Power |
35KW |
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Total Weight |
6000KG |
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Total Dimensions |
11.3*3.2*5.2m |
Longqi Intelligent Solid Hexagonal Revetment Block Production Machine is suitable for mass production of small to medium-sized precast concrete components. The integrated machine combines electrical control, mechanical, and pneumatic systems in one unit. It features automatic material discharge, simple operation, labor savings, and stable performance. The running speed and forming time can be adjusted for different products to improve production efficiency. It is widely used in civil engineering projects including high-speed railways, highways, municipal roads, river slope protection, bridge guardrails, airports, and sea ports. By changing molds, it can produce hundreds of different types of small precast components such as hexagonal blocks, curb stones, cable trench cover plates, interlocking slope protection bricks, grass paving bricks, U-shaped drainage ditches, railway walking boards, railway roadbed guardrail etc.
Production Process
The working process of the Solid Hexagonal Revetment Block Production Machine
Mold Preparation: Thoroughly clean the mold to eliminate any remaining materials and contaminants. Subsequently, assemble the mold and uniformly apply a release agent to prevent adhesion.
Steel Reinforcement Fabrication and Placement: Process the steel bars through straightening, cutting, and bending operations. Insert the fabricated steel framework into the mold, and simultaneously install the embedded components.
Concrete Mixing and Pouring: Prepare the concrete according to the specified mixture proportion. Transport the mixed concrete to the pouring location, distribute it evenly, and use vibration to ensure proper compaction and density.
Curing Process: Transfer the mold to the designated curing area. Curing can be carried out via natural methods or steam treatment to facilitate the hardening of the concrete.
Demolding and Surface Finishing: Once the concrete has achieved the required strength, remove the mold. Then, address any surface imperfections on the precast components.
Quality Control Inspection: Examine the dimensions, appearance, strength of the components, as well as the embedded parts. Components that fail to meet the standards should either undergo rework or be classified as defective.
Storage and Transportation: Move the approved components to the storage area for stacking. Transport them to the construction site as needed, and implement appropriate protective measures during transit.
Advantages
Longqi Intelligent holds exclusive rights to over 50 domestic patents for its precast concrete manufacturing systems. Critical mechanical components undergo precision machining with fatigue-resistant engineering, ensuring exceptional durability of primary equipment.
Hyper-Efficient Output: A single production unit operating 8–9 hours daily yields 60–80 m³ of precast elements, delivering a 600% productivity boost-particularly advantageous for projects with accelerated timelines.
Adaptive Modularity: Quick-release modular architecture enables rapid assembly/disassembly, streamlined logistics, and minimal site footprint, allowing deployment in proximity to construction zones.
User-Centric Controls: Intuitive control interface with proportional joystick actuators allows single-operator management, reducing training requirements and operational complexity.
Non-Stop Production: 24/7 operational capability ensures continuous manufacturing cycles without performance degradation, maximizing asset utilization.
Safety-First Design: Automated workflows minimize manual labor involvement, thereby reducing on-site personnel requirements and associated safety risks.
Application Case
Longqi Intelligent Solid Hexagonal Revetment Block Production Machine are extensively utilized in civil infrastructure projects such as high-speed rail systems, highway networks, urban roadways, riverbank stabilization, bridge safety barriers, airport facilities, and coastal port constructions. Through interchangeable mold configurations, the system enables mass fabrication of diverse compact precast elements, including hexagonal pavers (solid/hollow), roadside curbs, utility trench covers, slope-retaining interlocking blocks, turf grid units, U-shaped drainage channels, railway footpaths, and trackbed guardrails. This adaptability supports efficient on-demand production for complex engineering specifications.
Company Introduction
Our service
1. Investment cost calculation
2. Capacity calculation
3. Factory design
4. Production line layout design
5. On site engineers for installation and guidance
Our Team & Clients
There are more than 90 employees, including 60 technicians with senior titles. Through the superior product quality and excellent service, we have cooperated with more than 600 clients and successfully conducted more than 1,100 projects in China and all over the world.
Certificates and Patents
Longqi Intelligent Solid Hexagonal Revetment Block Production Machine are supported by 55 nationally patented innovations and hold government-certified high-tech enterprise status. Our engineering division drives annual advancements in core technologies, achieving breakthroughs like automated mold-switching systems and AI-powered quality control algorithms. This R&D focus enables customized solutions for 95% of project specifications, ensuring we consistently lead in intelligent precast manufacturing innovation.
FAQ
We are a professional Revetment Block Production Machine manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.
Solid Hexagonal Revetment Block Production Machine
This cutting-edge machine is designed for producing robust, interlocking hexagonal revetment blocks, ideal for slope stabilization and erosion control. Fitted with high-frequency vibratory motors (50–70 Hz), it ensures consistent compaction of C30–C40 concrete mixes, delivering optimal density and structural strength. The modular mold system enables quick adjustments for block thickness (100–300 mm) and supports both solid and hollow configurations. Key benefits include high productivity (200–300 blocks/hour in automated mode), reduced labor expenses, and compatibility with eco-friendly additives such as plasticizers. Its precision-engineered interlocking grooves enhance on-site assembly stability, while energy-efficient components like VFD-driven motors minimize operational costs. Suitable for coastal, riverbank, and infrastructure projects, this Revetment Block Production Machine balances reliability with versatility to meet diverse engineering requirements.
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