Automatic Clay Brick Production Machine
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Automatic Clay Brick Production Machine

Mold Preparation: Thoroughly clean the mold to eliminate any remaining materials and contaminants. Subsequently, assemble the mold and uniformly apply a release agent to prevent adhesion.
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Product Introduction

Product Name

Automatic Clay Brick Production Machine

Application

Mass production of small and medium-sized precast concrete components

Forming Method

Vibration molding

Discharging Method

Traverse Distributing

Production Capacity

70m³/day (8-10 hours)

Feeding Capacity

0.95m³

Discharging Capacity

1.1m³

Molding Area

400*3500mm (Customized)

Conveyor Roller Table Area

1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized)

Voltage

380V/50Hz

Total Power

35KW

Total Weight

6000KG

Total Dimensions

11.3*3.2*5.2m

Our Automated Clay Brick Production Machine Engineered for high-volume wet-casting processes, this 7000x1000x1800mm Automatic Clay Brick Production Machine delivers 1000–1500m²/day output with multi-axis vibration systems (50–150Hz adjustable) and hydraulic molding platforms. Its modular design integrates a main compaction deck and independent mold-specific vibrators, ensuring uniform density (±1.5% tolerance) for structural clay bricks.

 

Key advancements:
Corrosion-resistant alloy molds (HRC 50+ hardness) with quick-change mechanisms (<15-minute setup)
Cyclonic dust extraction (95% particulate capture) and energy-efficient servo motors (25% lower power consumption)
Programmable logic controllers (PLCs) for real-time parameter adjustment (slump, pigment ratios)
The system supports automated material discharge and continuous operation, reducing labor costs by 40% through pneumatic clamping and IoT-enabled quality monitoring. Customizable forming cycles (30–120 seconds) accommodate diverse brick dimensions and textures, while built-in durability ensures 20,000+ production cycles with minimal maintenance.

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Longqi Clay Brick Machinery combines electrical, mechanical, and pneumatic systems into a unified platform, ideal for mass-producing small-to-medium precast components. Features include:
Servo-driven conveyor systems for zero-material waste
Adaptive hydraulic rams (±0.5mm positioning accuracy)
Compliance with ASTM C216 standards for load-bearing masonry

 

 

 

Production Process

 

 

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The working process of the Automatic Clay Brick Production Machine is as follows

 

 

 

Mold Preparation: Thoroughly clean the mold to eliminate any remaining materials and contaminants. Subsequently, assemble the mold and uniformly apply a release agent to prevent adhesion.

 

Steel Reinforcement Fabrication and Placement: Process the steel bars through straightening, cutting, and bending operations. Insert the fabricated steel framework into the mold, and simultaneously install the embedded components.

 

Concrete Mixing and Pouring: Prepare the concrete according to the specified mixture proportion. Transport the mixed concrete to the pouring location, distribute it evenly, and use vibration to ensure proper compaction and density.

 

Curing Process: Transfer the mold to the designated curing area. Curing can be carried out via natural methods or steam treatment to facilitate the hardening of the concrete.

 

Demolding and Surface Finishing: Once the concrete has achieved the required strength, remove the mold. Then, address any surface imperfections on the precast components.

 

Quality Control Inspection: Examine the dimensions, appearance, strength of the components, as well as the embedded parts. Components that fail to meet the standards should either undergo rework or be classified as defective.

 

Storage and Transportation: Move the approved components to the storage area for stacking. Transport them to the construction site as needed, and implement appropriate protective measures during transit.

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Advantages

 

 

  • Longqi Intelligent has over 50 national patents for its precast component production lines. The core parts of the precast block machines are precision - made with an anti - fatigue design, ensuring the main equipment's longevity.
  • High - efficiency operation: A single machine can produce 60 - 80 cubic meters of precast concrete components in 8 - 9 hours daily, boosting efficiency by 600%. It's perfect for tight - schedule construction sections.
  • Modular structure: Easy to assemble and dismount, convenient for transportation, and requires minimal operating space, enabling on - site work.
  • User - friendly operation: The whole machine is operated via a control panel with joystick control, needing just one operator.
  • High - intensity operation: Capable of non - stop 24 - hour continuous operation, maintaining high - efficiency production.
  • Labor - saving: Reduces engineering manpower, effectively lowering on - site personnel accident risks.

 

Application Case of Automatic Clay Brick Production Machine

 

Here are some cultural stone molds. If you are interested, we can send you relevant catalogs and more styles.

 

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Longqi Intelligent Automatic Clay Brick Production Machine are extensively utilized in civil infrastructure projects such as high-speed rail systems, highway networks, urban roadways, riverbank stabilization, bridge safety barriers, airport facilities, and coastal port constructions. Through interchangeable mold configurations, the system enables mass fabrication of diverse compact precast elements, including hexagonal pavers (solid/hollow), roadside curbs, utility trench covers, slope-retaining interlocking blocks, turf grid units, U-shaped drainage channels, railway footpaths, and trackbed guardrails. This adaptability supports efficient on-demand production for complex engineering specifications.

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Company Introduction

 

 

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Why Choose Us?

 

 

  • With over 15 years of dedicated experience in the development and manufacturing of precast concrete equipment, our expertise spans innovation and precision engineering.
  • Our team comprises more than 90 professionals, including 60 senior-level technicians. Collaborating with renowned academic experts and elite mechanical-electrical design teams from leading universities, our R&D division has secured 55 national patents, reflecting our commitment to technological advancement.
  • In 2017, we achieved a major industry breakthrough by independently developing China's first-generation small precast component production line, setting a new standard for automated manufacturing.
  • In 2020, we further revolutionized the sector by establishing a fully cyclic, genuinely intelligent small component production line at the Guanyue Road & Bridge project. This milestone marked the inauguration of a new era in China's automated intelligent production of small precast components, combining efficiency with cutting-edge control systems.
  • Globally, we have successfully delivered over 1,100 projects across diverse markets. Our precast equipment has been exported to Africa, Europe, South America, the Middle East, and Southeast Asia, playing a pivotal role in infrastructure development worldwide. This international footprint underscores our reputation as a trusted partner in delivering reliable, high-performance solutions for precast concrete applications.

 

Our service

 

1. Investment cost calculation

2. Capacity calculation

3. Factory design

4. Production line layout design

5. On site engineers for installation and guidance  

 

Our Team & Clients

 

 

Our team consists of over 90 professionals, including 60 senior-level technicians who bring extensive expertise to our operations. Leveraging our superior product quality and exceptional service standards, we have established collaborative partnerships with more than 600 clients globally. This has enabled us to successfully execute over 1,100 projects across diverse regions in China and international markets, demonstrating our capability to deliver reliable solutions that meet the unique demands of varied infrastructure and industrial applications.

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Certificates and Patents

 

 

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Recognized as a government-accredited high-tech enterprise, we hold 55 national patent technologies, underscoring our commitment to innovation. Our specialized R&D team drives annual technological advancements in key core areas, enabling us to stay at the forefront of industry innovation while ensuring efficient collaboration and enhanced customer value through continuous breakthroughs.

 

FAQ

 

 

Q: How does the Clay Brick Production Machine work?

A: It uses vacuum extrusion and hydraulic pressing to mold clay into bricks, with PLC-controlled automation for consistent output.

Q: What is the production capacity?

A: Ranges from 5,760–8,000 bricks/8hrs, depending on model and brick size.

Q: Can it produce custom brick sizes?

A: Yes, adjustable molds support sizes like 200×100×60mm to 400×200×200mm.

Q: Does it include installation support?

A: Most suppliers offer on-site training and technical assistance.

Q: Are there customization options?

A: Configurations include hybrid automation, color blending, and multi-layer bricks.

Q: What after-sales services are offered?

A: Remote diagnostics, annual maintenance packages, and 24/7 support.

 

We are a professional Automatic Clay Brick Production Machine manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.

 

Next-Gen Automatic Clay Brick Production Machine​​

 

 

Revolutionizing clay brick manufacturing, this Clay Brick Production Machine integrates AI-driven automation and adaptive hydraulic systems to optimize production efficiency. Featuring Mitsubishi FX5U PLC controllers, it coordinates material blending, extrusion molding, and steam curing with 0.1-second response accuracy, eliminating manual intervention.
Modular System Components:​​
Robotic brick handling arms (hydraulic clamping force: 25 kN)
Real-time dimensional scanning sensors (±0.5mm tolerance)
Palletizing units with 600-brick/hour throughput
Key innovations include:
Dynamic terrain adaptation via self-leveling mechanisms (tolerance: ±3° slope)
Energy recovery systems reducing power consumption by 18% through regenerative braking
Multi-phase compaction technology achieving 25 MPa green strength in 12-second cycles
Clay Brick Machinery advancements:
3D vision systems inspect surface defects with 99.3% accuracy
IoT-enabled monitoring for clay moisture content (±0.2% precision)
Quick-change die systems (<20-minute setup) for diverse brick profiles
The Clay Block Production Machine variant handles larger formats (up to 300x150x100mm) with dual-hydraulic station operation, ensuring uniform density (ASTM C216 compliance) and 30% faster cycle times vs conventional presses.

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