Flexible Tile Production Machine
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Flexible Tile Production Machine

Flexible Tile Production Machine: A high-performance wet cast system engineered for precision. Measuring 7000*1000*1800mm, it delivers 1000–1500m² daily output, ideal for cultured stone and ceramic tile production. Automated controls ensure seamless operation, while dual vibrating tables-adjustable main table and mold-specific vibration-optimize compaction.
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Product Introduction

Product Name

Flexible Tile Production Machine

Application

Mass production of small and medium-sized precast concrete components

Forming Method

Vibration molding

Discharging Method

Traverse Distributing

Production Capacity

70m³/day (8-10 hours)

Feeding Capacity

0.95m³

Discharging Capacity

1.1m³

Molding Area

400*3500mm (Customized)

Conveyor Roller Table Area

1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized)

Voltage

380V/50Hz

Total Power

35KW

Total Weight

6000KG

Total Dimensions

11.3*3.2*5.2m

Flexible Tile Production Machine: A high-performance wet cast system engineered for precision. Measuring 7000*1000*1800mm, it delivers 1000–1500m² daily output, ideal for cultured stone and ceramic tile production. Automated controls ensure seamless operation, while dual vibrating tables-adjustable main table and mold-specific vibration-optimize compaction. Special steel molds guarantee durability and dimensional accuracy. Versatile in size and shape production, the machine includes a dust removal system for clean operation. Cost-effective and efficient, it's tailored for premium stone products.

Longqi's Flexible Tile Machinery integrates electrical, mechanical, and pneumatic systems for mass-producing small-to-medium precast components. Featuring automatic discharge, intuitive controls, labor savings, and consistent performance, it adapts forming parameters (speed, time) to diverse products, maximizing throughput.

 

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Production Process

 

 

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The working process of the Flexible Tile Production Machine is as follows

 

 

 

Mold Preparation: Thoroughly clean molds to eliminate residual material, followed by precise assembly and uniform application of release agents.

 

Reinforcement Preparation: Fabricate steel reinforcement through straightening, cutting, and bending processes. Position completed rebar frameworks within molds alongside required anchoring fixtures.

 

Concrete Processing: Prepare concrete batches per designated ratios, transfer to casting stations, and pour with controlled vibration for optimal compaction.

 

Curing Protocol: Transfer molds to curing zones for either ambient hardening or accelerated steam curing to achieve structural integrity.

 

Demolding Operations: Remove components upon reaching specified strength thresholds, followed by surface defect remediation.

 

Quality Assurance: Conduct dimensional, visual, and compressive strength inspections. Non-compliant units undergo rework or rejection protocols.

 

Logistics Management: Store approved components in designated stacking areas and implement protective measures during site transportation.
This systematic workflow ensures precision in producing standardized elements while maintaining operational efficiency across infrastructure projects.

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Advantages

 

 

  • Longqi Intelligent holds exclusive rights to over 50 domestic patents for its precast concrete manufacturing systems. Critical mechanical components undergo precision machining with fatigue-resistant engineering, ensuring exceptional durability of primary equipment.
  • Hyper-Efficient Output: A single production unit operating 8–9 hours daily yields 60–80 m³ of precast elements, delivering a 600% productivity boost-particularly advantageous for projects with accelerated timelines.
  • Adaptive Modularity: Quick-release modular architecture enables rapid assembly/disassembly, streamlined logistics, and minimal site footprint, allowing deployment in proximity to construction zones.
  • User-Centric Controls: Intuitive control interface with proportional joystick actuators allows single-operator management, reducing training requirements and operational complexity.
  • Non-Stop Production: 24/7 operational capability ensures continuous manufacturing cycles without performance degradation, maximizing asset utilization.
  • Safety-First Design: Automated workflows minimize manual labor involvement, thereby reducing on-site personnel requirements and associated safety risks.

 

Application Case of Flexible Tile Production Machine

 

Here are some cultural stone molds. If you are interested, we can send you relevant catalogs and more styles.

 

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Longqi Intelligent Flexible Tile Production Machine are extensively applied in civil engineering fields like high - speed railways, highways, municipal roads, river slope protection, bridge parapets, airports, and seaports. By switching molds, this equipment can manufacture a vast range of small - sized precast components, including but not limited to hexagonal blocks, curb stones, cable trench covers, interlocking slope protection bricks, grass pavers, U - shaped drainage channels, railway walkway slabs, and subgrade parapets.

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Company Introduction

 

 

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Why Choose Us?

 

 

  • 15+ Years of Industry Leadership: Specialized in R&D and manufacturing of precast concrete systems, combining advanced engineering methodologies with operational excellence.
  • Expert Team & Innovation: Empowered by 90+ professionals (including 60 senior engineers) and strategic partnerships with globally recognized institutions, our R&D division holds 55 national patents through collaborations with elite universities and mechanical/electrical design innovators.
  • Pioneering Milestones: Launched China's inaugural small-scale precast component production line in 2017, followed by establishing the nation's first fully automated smart production line at Guanyue Road & Bridge (2020), redefining industrial automation standards.
  • Global Impact: Delivered 1,100+ successful projects worldwide, with equipment deployed across 5 continents including African, European, South American, Middle Eastern, and Southeast Asian markets, advancing global infrastructure development.

 

Our service

 

1. Investment cost calculation

2. Capacity calculation

3. Factory design

4. Production line layout design

5. On site engineers for installation and guidance  

 

Our Team & Clients

 

 

Our company has a staff of over 90, 60 of whom are senior - level technicians. Backed by top - notch product quality and superior service, we've established partnerships with over 600 clients and achieved a track record of over 1,100 successful projects across China and globally.

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Certificates and Patents

 

 

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Recognized as a government-certified high-tech enterprise with 55 patented innovations, we prioritize cutting-edge advancements. Our dedicated R&D department achieves yearly breakthroughs in pivotal technologies, ensuring sustained leadership in industrial innovation while enhancing collaborative efficiency for client-focused solutions.

 

FAQ

 

 

1. Who we are?

For global road and bridge construction clients, we provide comprehensive, end-to-end solutions for automated precast component production. Our core capabilities span:

·Design, research, and development

·Manufacturing, sales, installation, and commissioning

·Road and bridge equipment

·Precast component production systems and machinery

·Semi-automatic and fully automatic precast guardrail production lines

2. How to get price and catalog?

Please send email (sales@precastconcretemachine.com ) or call us (+86 18086518716) or via Whatsapp/Wechat (+86 18086518716)

3. Our service

1. Investment cost calculation
2. Capacity calculation
3. Factory design
4. Production line layout design
5. on site engineers for installation and guidance

4. Registered Capital

22,000,000CNY

5. Area size of factory

10000 square meters

6. Employee Number

93

7. Patents:

1. An Automated Tilting, Demolding, and Stacking Mechanism for Small Precast Concrete Components

2. Production Mechanisms for Road and Bridge Guardrail Components in Automated Precast Component Production Line

3. Automated Steel Mold Assembly/Disassembly System

Until now, we have 55 national patents in Precast Concrete, and our dedicated R&D team delivers annual technological breakthroughs in critical core technologies, keeping us at the industry's innovation forefront.

8. MOQ

1 SET

9. Package

Standard export plywood case or as clients' request

10. Lead time

60~90days

11. Warranty

One year, except spare parts

12. After sales service

Provide permanent technical support

 

We are a professional Flexible Tile Production Machine manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.

 

Innovative Flexible Tile Production Solutions for Modern Construction

 

 

Our Flexible Tile Production Machine redefines manufacturing through advanced automation and adaptability. Engineered for efficiency, this Flexible Tile Machinery incorporates state-of-the-art PLC control systems and modular design, enabling rapid transitions between formats to meet diverse design needs-from travertine-textured finishes to custom color palettes12. With high-speed capabilities delivering up to 2,200㎡/24h, it achieves a 20% cost reduction in energy use compared to traditional methods.

 

The Flexible Tile Making Machine supports sustainable materials like recycled clay, ensuring lightweight durability. Its intuitive interfaces and minimal maintenance requirements optimize productivity for both small-batch artisanal work and large-scale industrial projects. Customizable configurations and global voltage compatibility (380V/50Hz) make it a versatile choice for international markets prioritizing innovation and flexibility.

Future-proof your production line with this cutting-edge solution today!

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