Hollow Hexagonal Revetment Block Production Machine
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Hollow Hexagonal Revetment Block Production Machine

Mold Preparation: Conduct surface preparation through chemical degreasing and mechanical brushing to eliminate residual concrete. Assemble modular components with <1mm alignment tolerance and apply a uniform 50-80μm coating of polymer-based release agent.
Rebar Fabrication & Installation: Process reinforcement steel through uncoiling, shearing to length (±2mm accuracy), and forming bends with CNC-guided equipment. Position pre-assembled cages (meeting BS 8666 standards) alongside anchor bolts and structural inserts, maintaining ±3mm positional accuracy.
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Product Introduction

Product Name

Hollow Hexagonal Revetment Block Production Machine

Application

Mass production of small and medium-sized precast concrete components

Forming Method

Vibration molding

Discharging Method

Traverse Distributing

Production Capacity

70m³/day (8-10 hours)

Feeding Capacity

0.95m³

Discharging Capacity

1.1m³

Molding Area

400*3500mm (Customized)

Conveyor Roller Table Area

1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized)

Voltage

380V/50Hz

Total Power

35KW

Total Weight

6000KG

Total Dimensions

11.3*3.2*5.2m

Longqi Intelligent Hollow Hexagonal Revetment Block Production Machine excel in facilitating large - scale manufacturing of small to medium - sized precast concrete elements. This all - in - one machinery integrates electrical control, mechanical, and pneumatic systems into a single device. It comes with the advantage of automatic material discharge, along with the characteristics of straightforward operation, labor reduction, and reliable performance. For various products, the operating speed and shaping duration can be fine - tuned, which contributes to the enhancement of production efficiency. Its wide application spans across civil engineering projects such as high - speed railways, highways, municipal roads, river slope protection works, bridge guardrails, airports, and seaports.

 

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Production Process

 

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The working process of the Hollow Hexagonal Revetment Block Production Machine

 

 

 

Mold Preparation: Conduct surface preparation through chemical degreasing and mechanical brushing to eliminate residual concrete. Assemble modular components with <1mm alignment tolerance and apply a uniform 50-80μm coating of polymer-based release agent.

 

Rebar Fabrication & Installation: Process reinforcement steel through uncoiling, shearing to length (±2mm accuracy), and forming bends with CNC-guided equipment. Position pre-assembled cages (meeting BS 8666 standards) alongside anchor bolts and structural inserts, maintaining ±3mm positional accuracy.

 

Concrete Placement: Batch mix using design-specified proportions (w/c ratio 0.35-0.45), pump into molds via automated distribution arms, and consolidate using immersion vibrators operating at 10,000-15,000 rpm for optimal compaction.

 

Curing Protocol: Initiate curing within 2 hours post-pour. For natural curing, maintain 20-30°C in humidity-controlled environments (RH≥95%) for 48-72 hours. Accelerated steam curing cycles ramp to 60-80°C at 15°C/hr, holding for 8-12 hours.

 

Demolding & Finishing: Strip molds upon reaching 15-20MPa compressive strength using vacuum-assisted separation. Address surface imperfections through grinding (ISO 1302:2002 Ra≤6.3μm) and apply protective epoxy coatings where specified.

 

Quality Assurance: Conduct dimensional checks (ISO 2768-mK standards), ultrasonic testing for voids, and compressive strength testing per ASTM C37. Non-conforming units undergo root-cause analysis before rework or disposal under strict quarantine protocols.

 

Logistics Management: Implement ISO-compliant stacking with HDPE separators, securing loads using anti-slip mats and steel strapping. Site deliveries utilize air-ride trailers with edge protectors and weather-resistant wrapping to prevent transit damage.
This optimized workflow integrates with Longqi Intelligent Hollow Hexagonal Revetment Block Production Machine, achieving 92-95% first-pass yield while complying with EN 13369:2018 precast standards.

 

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Advantages

 

 

  • Longqi Intelligent owns more than 50 national patent technologies for precast component production line equipment. The core components of the precast block machinery are precision manufactured, adopting anti-fatigue design to ensure the longevity of the main equipment.
  • High Working Efficiency: Single machine, working 8-9 hours per day, can produce 60-80 cubic meters of precast concrete components. Improves efficiency by 600%, especially suitable for construction sections with tight schedules.
  • Modular Design: Quick assembly and disassembly, convenient transportation, low requirements for operating space, can work near the construction site.
  • Simple Operation: The entire machine is operated through a control panel with joystick control, requiring only one person to operate.
  • High-Intensity Work: Can operate continuously for 24 hours without stopping, maintaining efficient production.
  • Multi-purpose machine. By changing molds, it can produce more than 100 different specifications of small precast components such as hollow hexagonal blocks, curb stones, road edge stones, cable trench cover plates, interlocking slope protection bricks, grass planting bricks, U-shaped drainage ditches, etc.
  • Labor-Saving: Reduces engineering manpower, effectively lowering personnel accidents at the construction site.

 

 

Application Case

 

 

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Solid/Hollow Hexagonal Revetment Block                               Highway Slope Protection Arch Frame

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Concrete Storm Drain Cover                   Concrete Boundary Fence                   Interlocking Paving Block

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U-channel Drainage Gutter                          Concrete Grass Paving Bricks                     Curbstone

 

Longqi Intelligent Hollow Hexagonal Revetment Block Production Machine serve as essential solutions for infrastructure developments spanning high-speed rail networks, expressways, urban road systems, coastal revetments, bridge safety barriers, aviation hubs, and port facilities. Through adaptable mold configurations, the system manufactures over 200 specialized precast elements, including modular hexagonal paving units, cable duct covers, interlocking erosion-control blocks, vegetative grid pavers, U-shaped drainage channels, railway sleeper panels, and roadbed safety curbs.

By changing different molds, the Hollow Hexagonal Revetment Block Production Machine can be used to produce hundreds of different types of precast concrete components.

 

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Company Introduction

 

 

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Why Choose Us?

 

 

  • Our company boasts a 15 - year history of developing and manufacturing precast concrete equipment.
  • We have a team of 90 - plus employees, 60 of whom are senior - titled technicians. Teaming up with many prominent experts and top mechanical and electrical design teams from prestigious universities, our R & D team has secured 55 national patents. In
  • 2017, we independently launched China's first - generation small precast component production lines.
  • In 2020, we commissioned a fully cyclical, truly intelligent small - component production line for Guanyue Road & Bridge. This heralded a new era for China's automated intelligent production lines for small precast components.
  • We've successfully completed over 1,100 projects across China and globally. Our precast equipment has been exported to numerous African, European, South American, Middle Eastern, and Southeast Asian countries and regions, aiding worldwide infrastructure development.

 

Our service

 

1. Investment cost calculation

2. Capacity calculation

3. Factory design

4. Production line layout design

5. On site engineers for installation and guidance  

 

Our Team & Clients

 

 

  • Specialized Team: A 90+ member engineering force featuring 60 senior-certified technicians drives operational excellence.
  • Global Collaboration: Backed by premium-grade quality assurance systems and client-centric service protocols, we've partnered with 600+ enterprises to deliver 1,100+ successful projects worldwide, spanning domestic and international infrastructure initiatives.

 

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Certificates and Patents

 

 

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We have obtained government high-tech enterprise certification with 55 national patent technologies.To better serve customers and collaborate more efficiently, our dedicated R&D team delivers annual technological breakthroughs in critical core technologies, keeping us at the industry's innovation forefront..

 

FAQ

 

 

FAQ

Q: How many operators are required to run the Wet cast Machinery?

A: The labor-optimized design requires only 3–4 trained operators for full production control, enabled by:
·Centralized HMI (human-machine interface) with real-time diagnostics.
·Automated material feeding/discharging via conveyor systems.
·Robotic mold alignment and demolding assistance.

Q: What precast products can be manufactured with Concrete Wet cast Equipment?

A: Over 150+ standardized components are producible, including:
Geometric blocks: Type III hexapods, tetrapods, dolos units.
Urban infrastructure: Jersey barriers, U-drains, curb stones.
Rail components: Ballast-retaining sleepers, inspection walkways.
Eco-friendly units: Turf grid pavers, slope stabilization grids.

Q: Can the system be customized for specific project requirements?

A: We offer tailored solutions, including:
Custom mold design (lead time: 3–5 weeks).
Integration with existing batching plants or curing chambers.
Specialized vibration profiles for ultra-high-density concrete.

Q: What after-sales support is provided?

A: Our global service network includes:
24/7 remote technical assistance.
On-site operator training programs.
Spare parts availability guarantee (≤72-hour delivery).

Q: What is the core advantage of Longqi's Hollow Hexagonal Revetment Block Production Machine?

A: Longqi's prefabricated elements machinery integrates electromechanical automation, precision mold-swapping (QMS technology), and adaptive vibration control, enabling high-speed production of 150+ standardized precast elements with ≤4 operators. Its 92% material efficiency and IoT-ready platform ensure cost-effective, scalable industrial prefabrication.

 

We are a professional Hollow Hexagonal Revetment Block Production Machine manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.


Hollow Hexagonal Revetment Block Production Machine: Technical Highlights
The Hollow Hexagonal Revetment Block Production Machine specializes in producing geometrically optimized blocks for erosion prevention and slope reinforcement. Notable capabilities include:
Precision Engineering: Laser-calibrated steel tooling guarantees identical hexagonal profiles with perfectly aligned hollow cores, essential for structural interlocking performance.
Automated Workflow: Seamless integration of concrete batching, vibration consolidation, and accelerated curing cycles maximizes throughput while minimizing material waste.
Sustainable Formulations: Compatible with eco-conscious material formulations, including recycled aggregates and supplementary cementitious materials, meeting green building certifications.
Adaptive Production: On-demand adjustments for block dimensions, wall thickness, and textured finishes to address site-specific hydrological or ecological demands.
Resource Efficiency: Advanced curing chambers and closed-loop recycling systems reduce energy use by up to 28% compared to conventional systems.
Engineered for industrial resilience and modular scalability, this equipment delivers lightweight yet high-strength blocks ideal for riverbank armor, coastal defense, and permeable urban drainage infrastructure.

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