U-channel Drainage Gutter Production Machine
Steel bar processing and installation: Process the steel bars by straightening, cutting, bending, etc., and put the made steel bar skeleton into the mold. At the same time, install the embedded parts.
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Product Name |
U-channel Drainage Gutter Production Machine |
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Application |
Mass production of small and medium-sized precast concrete components |
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Forming Method |
Vibration molding |
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Discharging Method |
Traverse Distributing |
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Production Capacity |
70m³/day (8-10 hours) |
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Feeding Capacity |
0.95m³ |
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Discharging Capacity |
1.1m³ |
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Molding Area |
400*3500mm (Customized) |
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Conveyor Roller Table Area |
1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized) |
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Voltage |
380V/50Hz |
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Total Power |
35KW |
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Total Weight |
6000KG |
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Total Dimensions |
11.3*3.2*5.2m |
Engineered for high-volume manufacturing of standardized precast elements, Longqi Intelligent's U-channel Drainage Gutter Production Machine integrates cutting-edge electro-hydropneumatic systems within a modular architecture. This precision solution delivers automated material conveyance, ergonomic operator interfaces, and consistent operation, significantly reducing manual intervention while enhancing throughput. Real-time parameter adjustment-including cycle velocity and curing durations-enables rapid product specification transitions, optimizing production efficiency. Deployed across critical transportation infrastructure, the system demonstrates exceptional performance in high-speed rail developments, expressway networks, municipal roadway projects, erosion control installations, modular bridge systems, airport paving, and port terminal constructions.
Production Process
The working process of the U-channel Drainage Gutter Production Machine is as follows
Mold treatment: Clean the mold to remove residues and other debris, then assemble the mold and apply the release agent evenly.
Steel bar processing and installation: Process the steel bars by straightening, cutting, bending, etc., and put the made steel bar skeleton into the mold. At the same time, install the embedded parts.
Concrete preparation and pouring: Mix the concrete according to the mix ratio, transport it to the pouring station, pour it evenly, and vibrate it to make it dense.
Curing: Move the mold to the curing area. It can be cured naturally or by steam to make the concrete harden.
Demoulding and surface treatment: Demoulding after the concrete reaches a certain strength, and repair the surface defects of the components.
Quality inspection: Check the dimensions, appearance, strength of the components and the embedded parts, etc. Rework or determine the unqualified ones as defective products.
Storage and transportation: Transport the qualified components to the storage area for stacking, and transport them to the construction site as required, and take good protective measures.
Advantages
Patented Engineering: Holds over 50 nationally recognized patents for automated precast production systems. Core machinery incorporates fatigue-resistant engineering and precision-machined components to maximize operational lifespan.
Enhanced Productivity: Single-unit operation (8-9 hours/day) achieves 60-80m³ of high-quality concrete elements daily – a 600% productivity enhancement – ideal for time-sensitive construction zones.
Compact Modularity: Tool-less assembly/disassembly design ensures rapid deployment with minimal transport footprint, compatible with confined on-site workspaces near active construction zones.
Intuitive Control: Fully automated operation via joystick-controlled interface requires single-operator management for end-to-end production workflows.
Continuous Operation: Built for 24/7 production cycles with zero downtime, sustaining peak output rates under sustained workloads.
Safety Optimization: Reduces manual intervention by 80% through automated systems, significantly lowering workplace incident rates through intelligent hazard mitigation protocols.
Application Case of U-channel Drainage Gutter Production Machine
Longqi Intelligent U-channel Drainage Gutter Production Machine demonstrate extensive application across transportation infrastructure sectors, including high-speed rail networks, arterial roadways, municipal thoroughfares, hydraulic slope stabilization systems, bridge safety barriers, aviation hubs, and maritime ports. Through modular mold configurations, the system enables mass production of over 300 distinct compact precast elements, including hexagonal retaining blocks, kerbstones, utility channel covers, interlocking erosion control blocks, modular walkway systems, U-shaped drainage channels, railway walkway panels, and integrated roadbed protection systems.
Company Introduction
Our service
1. Investment cost calculation
2. Capacity calculation
3. Factory design
4. Production line layout design
5. On site engineers for installation and guidance
Our Team & Clients
- Specialized Team: A 90+ member engineering force featuring 60 senior-certified technicians drives operational excellence.
- Global Collaboration: Backed by premium-grade quality assurance systems and client-centric service protocols, we've partnered with 600+ enterprises to deliver 1,100+ successful projects worldwide, spanning domestic and international infrastructure initiatives.
Certificates and Patents
We have obtained government high-tech enterprise certification with 55 national patent technologies.To better serve customers and collaborate more efficiently, our dedicated R&D team delivers annual technological breakthroughs in critical core technologies, keeping us at the industry's innovation forefront..
FAQ
We are a professional U drain production machinery manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.
Transform Infrastructure with Advanced U-Channel Drainage Gutter Production Systems
Enhance your civil engineering projects using our cutting-edge U-channel Drainage Gutter Production Machine, designed to manufacture high-precision, robust U-channel drainage systems for roads, highways, and municipal stormwater networks. This U-channel Drainage Gutter machinery achieves rapid throughput up while meeting rigorous global standards (EN 1433, ASTM) for geometric accuracy and structural performance.
Equipped with interchangeable tooling and smart automation, the U drain production machinery accommodates customizable gutter profiles-including reinforced edges or textured surfaces-and reduces material waste through sustainable concrete formulations. Engineered for continuous 24/7 operation using energy-saving servo motor technology, it significantly lowers energy consumption and labor dependencies.
Backed by worldwide technical assistance, a 1-year equipment warranty, and expedited spare parts logistics, our systems ensure reliability for large-scale deployments. Invest in forward-thinking technology that merges sustainability, speed, and unmatched product longevity-ideal for addressing modern drainage infrastructure demands.
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