Precast Concrete Machine
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Product Name |
Precast Concrete Machine |
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Application |
Mass production of small and medium-sized precast concrete components |
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Forming Method |
Vibration molding |
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Discharging Method |
Traverse Distributing |
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Production Capacity |
75m³/day (8-9 hours) |
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Feeding Capacity |
1m³ |
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Discharging Capacity |
1.2m³ |
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Molding Area |
Customized |
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Conveyor Roller Table Area |
1.55*2.5m*2 (Customized) or 1.55*2.5m*4 (Customized) |
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Voltage |
380V/50Hz |
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Total Power |
35KW |
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Total Weight |
6T |
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Total Dimensions |
1130*320*5200mm |
Longqi Intelligent Precast Concrete Machines specialize in enabling high-volume production of small-to-medium precast concrete components. This integrated system consolidates electrical, mechanical, and pneumatic systems within a single unit. It features automated discharge capability, delivering user-friendly operation, reduced labor requirements, and consistent performance. Production throughput is enhanced through precisely calibrated cycle times and forming speeds adaptable to various products. These machines serve diverse infrastructure applications, including high-speed rail networks, highway systems, municipal roadways, riverbank stabilization, bridge parapets, airport facilities, and port structures.
Advantages
Innovative Patents: Holds over 50 nationally certified patents for precast production systems. Core mechanical parts utilize precision engineering with fatigue-resistant designs to extend equipment service life.
Enhanced Productivity: Generates 60-80 m³ of components daily within an 8-hour shift, achieving a 600% output capacity increase. Ideal for time-sensitive construction phases requiring rapid material supply.
Adaptable Configuration: Modular construction allows swift deployment, simplified logistics, and operation in confined spaces near project sites.
Streamlined Controls: Features an ergonomic control interface with joystick operation, enabling single-operator functionality for reduced training complexity.
Uninterrupted Performance: Supports continuous 24-hour operation for high-volume production demands without performance degradation.
Safety Optimization: Minimizes manual labor requirements while enhancing worksite safety through automated workflows, significantly lowering accident risks.
The working process of the Precast Concrete Machine
Mold Preparation: Remove residual concrete and debris through systematic cleaning, assemble modular formwork systems, and apply release agents uniformly using automated dispensing mechanisms.
Reinforcement Fabrication: Execute steel bar processing via straightening, cutoff, and bending operations to create load-bearing frameworks, followed by precise placement within formwork assemblies with simultaneous anchor installation.
Concrete Batching & Placement: Batch concrete according to predefined ratios, convey to designated casting stations through automated material handling systems, distribute using tremie techniques, and achieve compaction through vibration profiling.
Curing Management: Transfer molds to climate-controlled curing chambers for either natural curing cycles or accelerated steam-assisted curing protocols to ensure proper hydration.
Demolding & Surface Refinement: Execute controlled demold using hydraulic release mechanisms after reaching specified strength thresholds, followed by surface defect remediation through precision grinding or epoxy patching.
Quality Assurance: Implement multi-phase inspections including automated dimensional scanning, visual defect detection systems, and non-destructive testing protocols to verify compliance with specification thresholds.
Logistics Coordination: Route finished components to automated stacking systems within climate-controlled storage zones, then deploy protective packaging solutions for transport to active construction sites.
Application Case
Longqi Intelligent Precast Concrete Machine demonstrate extensive application across transportation infrastructure sectors, including high-speed rail networks, arterial roadways, municipal thoroughfares, hydraulic slope stabilization systems, bridge safety barriers, aviation hubs, and maritime ports. Through modular mold configurations, the system enables mass production of over 100 distinct compact precast elements, including hexagonal retaining blocks, kerbstones, utility channel covers, interlocking erosion control blocks, modular walkway systems, U-shaped drainage channels, railway walkway panels, and integrated roadbed protection systems.
Solid/Hollow Hexagonal Revetment Block Highway Slope Protection Arch Frame
Concrete Storm Drain Cover Concrete Boundary Fence Interlocking Paving Block
U-channel Drainage Gutter Concrete Grass Paving Bricks Curbstone
Company Introduction
Our Team & Clients
Certificates and Patents
Boasting 55 national patents and government - recognized high - tech enterprise status, our firm stays ahead in innovation. Our devoted R & D team consistently makes annual breakthroughs in key core tech, enhancing our customer service and collaboration efficiency.
FAQ
By changing different type of molds, our Precast Concrete Machine includes precast concrete machinery, Slope Protection block production machine, Concrete Interlocking Paving Block Machinery, Concrete Drainage Gutter Cover Machinery, High Speed Rail Concrete Boundary Grill Production Machine, U drain production equipment, concrete grass paver production equipment, Curbstone production equipment, Veneer Stone Production machine, temporary concrete barrier rails production equipment and hundreds of other types of machines.
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