Circulation Production System for Precast Concrete Elements

Product Name	Circulation Production System For Precast Concrete Elements
Application	Autimatic Mass production of Precast Concrete Elements
Type	Fully Automatic
Forming Method	Vibration molding
Discharging Method	Automatic and quantitative Distributing
Production Capacity	9-15m³/h; 80-150m³/day (8-9 hours)
Operators Needed	3-5 workers (including one folklift driver)
Our service	1. Investment cost calculation 2. Capacity calculation 3. Factory design 4. Production line layout design 5. on site engineers for installation and guidance

 

 

• Modular Factory Configuration: Optimized spatial arrangement ensures organized operational flows aligned with contemporary production norms.

  Workforce Efficiency: Cuts manual labor requirements by 80%+, mitigating workplace strain risks and reducing operational outlays.

• Safety-Centric Design: Streamlined training procedures and advanced machine protection systems lower on-site incident frequencies.

• Longqi Intelligent holds over 50 nationally granted proprietary technologies for precast component manufacturing line systems. Core assemblies of its precast block machinery are precision-engineered with fatigue-resistant methodologies, ensuring extended service life of primary equipment units.

• Multi-functional Production Capability: A single machine, through mold swaps, manufactures over 100 varied specifications of small-scale precast elements-including hollow hexagonal pavers, curbing modules, road edge units, cable duct covers, interlocking erosion control blocks, turf grid pavers, and U-channel drainage assemblies.

 

 

 

The layout of the Circulation Production System For Precast Concrete Elements is generally divided into front-end production and distribution, curing area, and back-end demolding and palletizing. The front-end consists of concrete distribution & molding line, demolding & palletizing line, rack recirculation line, empty mold return line, pallet base recirculation line, realizing the fully-automatic production of small precast components.

 

 

 

 

1 Automatic Distribution Area

 

 

 

2 Vibration Molding Area
 

 

 

3 Wet Material Mold Stacking Area
 

 

 

4 Automatic Steam Curing Area
 

 

5 Automated Output & Destacking Area
 

 

6 Vibration Demolding Area

 

 

7 The Automatic Empty Mold Recirculating Area
 

 

 

 

8 Automatic Palletizing Area
 

 

9 Automated Strapping Area
 

 

 

Solid/Hollow Hexagonal Revetment Block                               Highway Slope Protection Arch Frame

Concrete Storm Drain Cover                   Concrete Boundary Fence                   Interlocking Paving Block

U-channel Drainage Gutter                          Concrete Grass Paving Bricks                     Curbstone

 

The Circulation Production System for Precast Concrete Elements is designed for mass-producing small-to-medium precast components like hexagonal blocks, curb stones, cable trench cover plates, interlocking slope protection bricks, grass paving bricks, U-shaped drainage ditches, railway walking boards, railway roadbed guardrail etc. Ideal for residential complexes, commercial buildings, and municipal projects, its automated workflow ensures precision in mixing, molding, and curing. The system's quick-change modular mold design enables rapid adaptation to diverse project requirements, reducing downtime for specification changes. Suitable for both standardized and customized production, it supports efficient delivery of precast elements for urban construction, infrastructure upgrades, and modular building projects.
 

 

 

 

 

 

 

 

• We have over 15 years' experience of development and manufacturing in precast concrete equipment.
• There are more than 90 employees, including 60 technicians with senior titles. Cooperating with many renowned experts and outstanding mechanical and electrical design teams from famous Universities, our R&D team has obtained 55 national patents.
• In 2017, our company independently developed China's first generation of small precast component production lines.
• In 2020, we established a fully cyclical, truly intelligent small component production line at Guanyue Road & Bridge, marking the beginning of a new chapter in China's automated intelligent production lines for small precast components.
• We have successfully conducted more than 1,100 projects in China and all over the world. Our precast equipment has been exported to countries and regions in Africa, Europe, South America, the Middle East, and Southeast Asia, contributing to infrastructure development worldwide.

 

 

 

 

 

We have obtained government high-tech enterprise certification with 55 national patent technologies.To better serve customers and collaborate more efficiently, our dedicated R&D team delivers annual technological breakthroughs in critical core technologies, keeping us at the industry's innovation forefront.

 

 

 

 

 

The Circulation Production System for Precast Concrete Elements revolutionizes modern infrastructure manufacturing with its closed-loop automation. This Precast Concrete Elements production system integrates synchronized workflows across batching, molding, curing, and finishing stages, ensuring precision and scalability for road and bridge projects. The Circulation Production System for precast concrete components features a hybrid design that combines a Concrete Wetcast Production Line for high-strength structural elements with a Prefabricated Construction Production Line for modular assembly. Key advantages include 30% faster cycle times, ISO-certified quality control, and energy-efficient curing chambers. Engineered for large-scale projects, it supports customizable outputs from drainage units to seismic-resistant beams, aligning with global green construction standards while minimizing labor dependency.