Hollow Revetment Hexapods Production Line

Product Name	Hollow Revetment Hexapods Production Line
Application	Mass production of Hollow Revetment Hexapods
Type	Fully Automatic
Forming Method	Vibration molding
Discharging Method	Automatic and quantitative Distributing
Production Capacity	9-16m³/h; 80-160m³/day (8-10 hours)
Operators Needed	4-5 workers (including one folklift driver)

 

 

Next-Gen Precast Manufacturing Platform 4.0
Engineered for lean operations, this upgraded system achieves daily outputs of 90-150 m³ with a crew of 3-5 operators, adaptable to product specifications. Key advancements include:
Accelerated Implementation
Turnkey production line commissioning within 12 weeks
Vertical stacking solutions cutting facility footprint by 70-80% versus conventional layouts
Climate-Independent Manufacturing
Enclosed smart factories utilize AI-optimized thermal regulation to eliminate weather dependency and human error, ensuring ±2% dimensional consistency across batches.
Industrial IoT Automation Suite
Robotic Production Core
• Self-calibrating formwork coating systems
• Automated mortar distribution systems
• Continuous-rotation mold inversion units
• Vision-guided depalletizing robots
• Self-regulating steam curing cells
Cognitive Control Hub
• 5G-enabled plant-wide monitoring
• Predictive analytics for equipment health management
• Instant fault detection with corrective action protocols
Workspace Innovation
Reconfigurable factory modules enabling single-floor material flow
85% reduction in manual handling through servo-driven mechanization
Fail-safe interlocks and touchless operation protocols enhancing workplace safety
Proprietary Engineering Excellence
• 50+ patented technologies in precast automation hardware
• Fatigue-resistant alloy components with 25-year structural warranties
• Modular mold configuration producing 100+ standardized elements:
Slope stabilization hexablocks
Roadway curbs & cable trench systems
Permeable pavement units
Hydraulic drainage channels
This system redefines precast economics through adaptive automation, achieving 18-month ROI via energy-smart cycles and 97% material utilization rates. Third-party validations confirm 40% lower carbon footprint versus industry benchmarks.

 

 

 

The system's layout strategically segments operations into three zones: initial production, climate-regulated curing, and post-processing. The frontline zones integrate a mortar allocation & molding line, automated racking systems, mold recirculation tracks, and pallet recovery conveyors, achieving unmanned operation for standardized small precast parts.

Closed-Loop Process Chain

• Forming Stage: Robotic mortar dispensing with millimeter-level accuracy
• Curing Preparation: Autonomous transfer to modular curing racks
• Inventory Management: Real-time warehousing via self-guided logistics vehicles
• Demolding Phase: Resonance-assisted mold-component separation technology
• Positioning & Packaging: Vision-guided robotic stacking with auto-tensioned bundling
• Resource Recirculation: Smart routing of sanitized molds to restart production cycles

Intelligent Material Flow Design

• Frontline Integration: Synchronized mold-pallet base recirculation minimizes idle intervals
• Energy-Smart Curing: Hybrid heating/cooling chambers with adaptive humidity control
• Fault-Tolerant Routing: AI-optimized pathfinding prevents conveyor congestion

 

 

 

1 Automatic Distribution Area

The concrete distribution process comprises two primary components: transit mixers and an intelligent dispensing unit. Material transfers directly from mixer trucks into the system's receiving chamber via gravity-fed channels, maintaining streamlined material logistics.
Longqi's Smart Dispensing Architecture
This proprietary system combines:
Mold-aligned transfer conveyors
Multi-stage agitation hoppers
Rotary seal assemblies for spill prevention
Load-cell metered discharge units

 

 

2 Vibration Molding Area

The Integrated Modular Mold System collects concrete from the dispenser and transports it to a vibrating conveyor belt. A high-frequency vibration motor installed beneath the belt ensures consistent concrete compaction and even distribution within the molds through continuous vibration during transit. Controlled by a variable frequency drive (VFD), the vibration motor enables real-time adjustments via the control panel interface, fine-tuning parameters to achieve optimal molding results for precision and quality.

 

 

3 Wet Material Mold Stacking Area

This area utilizes a three-axis gantry robot and an AGV-guided forklift to automate pallet management. The gantry robot lifts freshly molded wet material trays and stacks them into five-layer units, which are then conveyed by the AGV forklift to the steam curing chamber under the control of the Warehouse Management System (WMS).

 

 

4 Automatic Steam Curing Area

This zone comprises a steam curing chamber, piping network, and temperature - humidity control system. Once fully loaded, the chamber door auto - seals. The system commences steam treatment as per pre - set parameters like time, humidity, and temperature to optimize concrete hardening.

 

5 Automated Output & Destacking Area

This operational zone integrates a dual-system architecture comprising a robotic gantry and autonomous forklift array. Following curing completion, WCS-orchestrated AGV units transfer five-tier palletized loads from climate-controlled storage to the unstacking zone. The gantry system then performs layer-by-layer extraction, utilizing precision end-effectors to segregate individual component trays from vertical stacks while maintaining ±1mm positional accuracy.

 

6 Vibration Demolding Area

This section combines a 180° rotational inversion apparatus with resonant mold separation technology.

 

• Rotational Inversion Process

Phase 1: Cured trays advance to the inversion mechanism
Phase 2: Laser alignment sensors verify tray positioning accuracy
Phase 3: Vacuum grippers immobilize the tray before servo-actuated dual motors execute precise 180° inversion
Phase 4: Reoriented trays discharge through motorized transfer belts
Continuous Operation Architecture: Dual-drive mechanism eliminates inter-cycle downtime, enhancing production rates by 25% compared to single-motor configurations

 

• Component Release Sequence

Stage 1: Inverted trays (casting surface downward) enter the resonance demolding station
Stage 2: Proximity detectors engage pneumatic mold retention and programmable vibration (5-100Hz configurable) to separate elements from forms
Stage 3: HEPA-filtered vacuum arrays remove >98% of particulate matter generated during component ejection

 

 

7 The Automatic Empty Mold Recirculating Area

This zone integrates a conveyor network, automated debris-removal system, inversion mechanism, and eco-conscious release agent application station. The overhead robotic handler transports emptied molds to the inversion stage, where a servo-driven flipper reorients them to upright positions. These molds then progress through:
Non-Abrasive Cleaning: High-pressure air knives combined with rotary brushes achieve particulate removal without water consumption
Sustainable Coating: Precision spray nozzles apply mold-release compounds while integrated vapor recovery units capture 97% of overspray
Material Reloading: Sanitized molds automatically return to the concrete distribution line

 

 

 

8 Automatic Palletizing Area

This zone integrates palletizing robots, vacuum gripping systems, and a dual-layer palletizing line, with interlocked safety mechanisms between guardrail access points and robotic operations. The system automatically pauses robot activity when unauthorized gate openings are detected, effectively barring personnel from entering restricted areas and minimizing safety hazards. This cohesive solution boosts palletizing efficiency, cuts labor needs, and ensures production safety meets industrial compliance benchmarks.

 

9 Automated Strapping Area

This integrated system combines automatic strapping machines with pallet transfer mechanisms. Upon completing the palletization process, precast block stacks are automatically conveyed to the strapping station for secure bundling. Strapped pallets then enter a queuing phase for storage transfer, maintaining uninterrupted production flow.

 

 

Solid/Hollow Hexagonal Revetment Block                               Highway Slope Protection Arch Frame

Concrete Storm Drain Cover                   Concrete Boundary Fence                   Interlocking Paving Block

U-channel Drainage Gutter                          Concrete Grass Paving Bricks                     Curbstone

 

The Hollow Revetment Hexapods Production Line is a highly efficient machine to produce concrete hexapods, widely applied for coastal defense, riverbank protection, and other hydraulic and infrastructure projects. It manufactures strong and durable hexapods that form an interconnected mass to prevent soil erosion and withstand water impact and scouring, effectively maintaining slope stability in diverse environments.

 

 

 

 

 

 

 

 

 

Our team consists of over 90 professionals, including 60 senior-level technicians who bring extensive expertise to our operations. Leveraging our superior product quality and exceptional service standards, we have established collaborative partnerships with more than 600 clients globally. This has enabled us to successfully execute over 1,100 projects across diverse regions in China and international markets, demonstrating our capability to deliver reliable solutions that meet the unique demands of varied infrastructure and industrial applications.

 

 

 

Longqi Intelligent has secured government-recognized high-tech enterprise status, bolstered by 55 domestically awarded patents. Our specialized R&D division drives continuous innovation in pivotal technologies, achieving yearly advancements that maintain our position at the forefront of industrial innovation. This commitment to technical excellence enhances both client service capabilities and collaborative efficiency, ensuring scalable solutions for global infrastructure demands.

 

 

 

We are a Hollow Revetment Hexapods Production Line manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for Automatic PC Production Line. If you are planning to build a precast concrete plant, please don't hesitate to contact us.

 

 

As pioneers in precast manufacturing, we introduce our Hollow Hexagonal Revetment Block Production Line, optimized for precision and productivity. This automated system produces Hollow Hexagonal Slope Paving Bricks, Slope Protection Bricks, and Storm Drain Covers through integrated processes like automated feeding systems, vibration compression, and smart PLC controls. The hollow-core design minimizes material use by 20–25% while boosting drainage efficiency and ecological adaptability for erosion-prone landscapes and urban water management.

 

Our Production Line for Paving Stones delivers high-strength products (≥35 MPa compressive strength) with customizable dimensions (10–25cm thickness), textures, and colors. Achieving daily outputs of 8,000–12,000 units, the line incorporates energy-efficient VFD motors and heat-recapture curing systems to meet global sustainability benchmarks. Supported by ISO-certified quality assurance and round-the-clock technical services, we provide durable, cost-effective solutions for infrastructure challenges. Collaborate with us to leverage cutting-edge automation and turnkey expertise for resilient, eco-conscious project outcomes.