Small & Medium Components Production Line
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Small & Medium Components Production Line

Modular Workshop Design: Streamlined layout ensures clean, organized workflows compliant with modern manufacturing standards.
Labor Optimization: Reduces physical labor demands by over 80%, minimizing ergonomic risks and operational costs.
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Product Introduction

Product Name

Small & Medium Components Production Line

Application

Mass production of Small & Medium Precast Concrete Components

Type

Fully Automatic

Forming Method

Vibration molding

Discharging Method

Automatic and quantitative Distributing

Production Capacity

9-15m³/h; 80-150m³/day (8-9 hours)

Operators Needed

3-5 workers (including one folklift driver)

Our service

1. Investment cost calculation
2. Capacity calculation
3. Factory design
4. Production line layout design
5. on site engineers for installation and guidance

The Longqi Small & Medium Components Production Line is crafted for mass production of small to medium - sized precast concrete parts.

This system employs the Fully Automated Precast Component Production Line 4.0 System. It integrates full - scale automation, spanning from concrete feeding, accurate distribution, molding, and intelligent hardening to stripping, automated mold recycling, robotic palletizing, strapping, and finished product conveyance. In this manner, a sustainable and cohesive closed - loop workflow is established, ensuring continuous and high - efficiency output of small - sized precast parts, which are extensively utilized in modern infrastructure projects such as roads, bridges, expressways, and construction sites.

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Workspace Efficiency & Safety

 

 

  • Modular Workshop Design: Streamlined layout ensures clean, organized workflows compliant with modern manufacturing standards.
  • Labor Optimization: Reduces physical labor demands by over 80%, minimizing ergonomic risks and operational costs.
  • Safety-First Engineering: Simplified training protocols and robust machine guarding lower onsite accident rates.
  • Longqi Intelligent owns more than 50 national patent technologies for precast component production line equipment. The core components of the precast block machinery are precision manufactured, adopting anti-fatigue design to ensure the longevity of the main equipment.
  • Multi-purpose machine. By changing molds, Small & Medium Components Production Line can produce more than 100 different specifications of small precast components such as hollow hexagonal blocks, curb stones, road edge stones, cable trench cover plates, interlocking slope protection bricks, grass planting bricks, U-shaped drainage ditches, etc.

 

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Production Process

 

 

The layout of the Small & Medium Components Production Line is generally divided into front-end production and distribution, curing area, and back-end demolding and palletizing. The front-end consists of concrete distribution & molding line, demolding & palletizing line, rack recirculation line, empty mold return line, pallet base recirculation line, realizing the fully-automatic production of small precast components.

End-to-End Automated Workflow

 

Molding: Precision concrete distribution and shaping

1

>>

Racking: Automated loading onto curing shelves

2

>>

Storage: AGV-guided warehouse input/output

3

>>

Demolding: Vibration-assisted component separation

4

>>

Alignment: Robotic positioning for palletizing

5

>>

Packaging: Auto-strapping and finished product discharge

6

>>

Loop Closure: Empty molds recirculate for reuse

7

 

Core Equipment Suite Introduction

 

 

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1 Automatic Distribution Area

 

 

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2 Vibration Molding Area

 

 

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3 Wet Material Mold Stacking Area

 

 

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4 Automatic Steam Curing Area
 

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5 Automated Output & Destacking Area

 

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6 Vibration Demolding Area

 

 

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7 The Automatic Empty Mold Recirculating Area

 

 

 

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8 Automatic Palletizing Area

 

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9 Automated Strapping Area

 

 

Application Case

 

 

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Solid/Hollow Hexagonal Revetment Block                               Highway Slope Protection Arch Frame

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Concrete Storm Drain Cover                   Concrete Boundary Fence                   Interlocking Paving Block

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U-channel Drainage Gutter                          Concrete Grass Paving Bricks                     Curbstone

 

Our Small & Medium Components Production Line is a fully - automated system designed for producing small - to medium - sized precast concrete parts. It has extensive applications in various infrastructure projects like roads, bridges, highways, and construction sites. This line can manufacture a wide range of components, including but not limited to concrete kerbs, slope protection bricks, manhole covers, and various types of precast concrete blocks. By integrating advanced automation technologies, it ensures high - efficiency production while maintaining consistent quality.


By changing molds, PC Production Line can produce hundreds of different types of small precast components such as hexagonal pavers, curb stones, cable trench covers, interlocking slope pavers, grass pavers, U - shaped drains,railway walkways, railway subgrade guardrails

 

Combined Modular Mold System

 

 

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Company Introduction

 

 

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Why Choose Us?

 

 

  • ​Precast Systems Expertise: 15+ Years Engineering Excellence​
    Our organization drives innovation in concrete manufacturing technology through advanced R&D integration and industrialized production methodologies.

  • Technical Capabilities:​
    ► Specialist engineering workforce: 90+ technical personnel including 60 senior-grade engineers
    ► Global knowledge networks: Collaborative R&D alliances with premier academic institutions and electro-mechanical design innovators
    ► Proven IP portfolio: 55 registered national patents from systematic innovation programs

  • ​Industry Advancement:​
    ▷ 2017: Commissioned China's first dedicated small-component precast system
    ▷ 2020: Implemented nation's inaugural ISO-certified smart production line (Guanyue Road & Bridge Project)

  • ​International Implementation:​
    ● 1,100+ operational deployments spanning 5 continents
    ● Strategic installations: Africa, Europe, South America, Middle East, Southeast Asia
    ● Active technology transfer advancing global construction industrialization

 

Our Team & Clients

 

 

Our 90+ engineering specialists include 60 senior-grade technicians driving industrial operations through certified expertise. Strategic alliances with 600+ global enterprises have been established via ISO-compliant manufacturing protocols and multi-tier client support frameworks.

This foundation enables delivery of 1,100+ engineered systems across 45+ countries, demonstrating:
• Implementation capability for geographically diverse installations
• Custom-engineered solutions for specialized infrastructure applications
• Operational reliability across extreme environmental conditions
• Technical compliance with international precast production benchmarks

Project installations span all climate zones and seismic regions, confirming system adaptability to site-specific construction requirements.

 

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Certificates and Patents

 

 

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Longqi Intelligent Certification & Innovation Leadership​​

  • Certified Excellence: Attained government-recognized high-tech enterprise status with 55 nationally registered patent technologies.
  • Driven Innovation: Our committed R&D division spearheads annual innovation advancements in core technological competencies, sustaining our leadership in cutting-edge industrial advancements through optimized client collaboration and operational synergy.

 

FAQ

 

 

Q: What defines the Small & Medium Components Production Line?

A: A modular, automated system designed for high-mix, low-volume manufacturing of precast concrete elements under 5 tons, including curbs, utility vaults, and architectural facades.

Q: How does automatic PC Production Line differ from standard precast systems?

A: Optimized for rapid mold changes (under 15 minutes) and precision handling of components with tolerances ≤±2mm.

Q: What automation features are included in Precast Concrete Plant Production Line?

A: Automatic concrete feeding, precision distribution, molding, and intelligent curing to demolding, automated mold recycling, robotic palletizing, strapping, and finished product transfer

Q: What customization options are available?

A: Modular expansions for post-tensioning beds or steam curing tunnels.

Q: What energy efficiency measures are implemented?

A: Heat recovery from curing chambers reduces energy use by 25% versus conventional lines.

 

We are a Solid Slabs Production Line manufacturer. Our main products include Precast concrete making machine, full-automatic precast concrete production line, semi-automatic precast concrete production line, PC machinery and son on. We provide best service and price for precast machinery. If you are planning to build a precast concrete plant, please don't hesitate to contact us.

 

Optimized Precast Production Systems for Custom Concrete Elements

 

 

Our Small & Medium Components Production Line delivers automated precision manufacturing of modular precast elements, including solid slabs, load-bearing beams, and textured facade panels. This advanced PC Production Line combines robotic material handling, computer vision-based quality control, and climate-controlled curing modules to maintain ±1.5mm consistency across production runs. The system's adaptability shines through its ultra-fast mold changeovers (under 10 minutes), enabling seamless transitions between products like hexagonal erosion-control blocks, prefabricated boundary walls, and modular highway barriers.
For accelerated throughput, our Solid Slabs Production Line incorporates patent-pending vibration-compaction systems that reduce demolding times by 40%. Paired with AI-driven production analytics and ISO 9001-compliant processes, the solution guarantees 30% material waste reduction and 18-month payback periods. Tailored for forward-thinking contractors, this Precast Concrete Plant Production Line excels in agile, low-waste fabrication of bespoke architectural and infrastructure components.
Key Retained Terms:
Small & Medium Components Production Line
PC Production Line
Precast Concrete Plant Production Line
PC Elements Production Line
Solid Slabs Production Line

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